Team Fission Combat Robotics

 Due to flexible nature of the TPU bulkheads we have used at Dojo, they allowed the weapon to flex which melted parts of the bulkhead. This led me to design some 8mm HDPE bulkheads to resolve this issue. However, this gave us another issue: where to get them made? Thankfully, the computer science department at the University of St Andrews was able to help us, and these parts look amazing! Many thanks to them! Because of how many horizontal spinners are going to Burgh, I now have a total of 4 wedges, one of which is solid TPU! The robot also weighs in 7g under the limit with four forks and a TPU lid, and spins up with the new weapon ESC. Spare wheels have been cast, and we’re pretty much ready for the weekend. Let’s hope it goes well!

 I promised a full event report, so here it is! Upon arriving at Dojo, we unpacked our stuff and got the robot set up in its heaviest configuration. This weighed at 1.496 kg, a whole 4g underweight! Good start! Before the final fight list was drawn, Baby Dead Bod was forced to drop out of the competition due to a broken weapon motor, meaning we wouldn't have to fight it for once!  Exposure's first fight was against Boom Zoom, a well-driven and aggressive lifter. As it was my first time fighting with the new version, I was nervous about fighting such a well-controlled robot. At the start of the fight, I span up and spent some time trying to get a good angle and also avoid being pinned or flipped over. I managed to hit his forks, inverting him, and after he self-righted I got round the back and pushed him into the wall, which caused him to be launched over the divider wall! I wasn't expecting anything like that to happen! (Thanks to Thomas Yau for sending us this footage earl...

 What? Somehow we ended up getting second place with the new version of Exposure! I will post the event write up later this week...

 All metal has arrived and parts printed, and we just about got in weight (more on that later)! The first important parts to do were: printing the chassis, weapon uprights and front armour. Then, after quite a steep learning curve, we assembled our 1806 conversion drive without much difficulty. We had our first go at casting polyurethane wheels, and they came out really well and feel really grippy. We then had to wait a little for our new metal parts to arrive, and I decided to re-print the wedge with more walls. However, we finally ran out of green TPU! This meant we had to use the black TPU that we had difficulty printing, but after a few setting changes it went perfectly. Once the metal had arrived, it was time for a test weigh in. This unfortunately weighed in as 1.595kg with the heaviest setup (4 forks). Even with just two forks, it was around 55g overweight. This led to us completely redoing the wiring, trying to cut out as much unnecessary wire as possible. I reprinted the w...

This post will document our progress on the second major version of Exposure. Main Upgrades: Custom 1806 conversion drive 3D printed chassis 4s battery Cast polyurethane wheels Double supported weapon motor Invertibility 'horns' Threaded inserts and bolts Less range of motion on the forks  The first thing to do was design the new parts. After a lot of CAD work, this is what it looks like: The anti-horizontal setup has changed to be a single piece TPU wedge with much thicker walls and a shallower angle. The old 22mm brushed motors have been swapped out for 2500kv 1806 brushless motors connected to 19:1 planetary gearboxes. These are powered by BBB AM32 drive ESCs. The new, longer forks have a slotted hole in front of the pivot hole to limit how far they can move up and down. All fasteners on the robot have changed from woodscrews to M4 bolts with threaded inserts, and the wheelguards are held on by M5 bolts and T-nuts reverse mounted in the chassis. The weapon system is very sim...

 We had a trip out to Ferry Fair recently. It was great seeing all of the display robots and having a chance to fight with my dad's antweight! Here is some footage taken at the event.